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中空玻璃生產(chǎn)線:中空玻璃生產(chǎn)流程及所需要設(shè)備

時間:2025-11-13 來源:http://www.ttkjhz.net/ 發(fā)布人:昌盛機(jī)械

  中空玻璃的應(yīng)用逐步廣泛,很多人對中空玻璃生產(chǎn)工藝流程不太了解,下面昌盛機(jī)械為我們簡單介紹一下中空玻璃的生產(chǎn)工藝流程及各流程,還有需要用到的中空玻璃加工設(shè)備。

  The application of insulated glass is gradually becoming widespread, and many people are not familiar with the production process of insulated glass. Below, Changsheng Machinery will briefly introduce the production process and various processes of insulated glass, as well as the insulated glass processing equipment that needs to be used.base64_image

  1.玻璃切割設(shè)備 玻璃原片一般都是長寬6米,需要用玻璃切割機(jī)將原片切割成我們需要的尺寸。

  1. Glass cutting equipment: Glass raw sheets are generally 6 meters long and wide, and need to be cut into the size we need using a glass cutting machine.

  2.玻璃磨邊設(shè)備 玻璃磨邊設(shè)備應(yīng)能將玻璃切割后產(chǎn)生的鋒利邊沿和微裂紋磨削,并保證玻璃尺寸和邊部質(zhì)量符合標(biāo)準(zhǔn)。

  2. Glass edge grinding equipment should be able to grind the sharp edges and microcracks generated by glass cutting, and ensure that the glass size and edge quality meet the standards.

  3.玻璃清洗機(jī)需要保證玻璃的表面和周邊被清洗干凈并使玻璃表面被干燥,經(jīng)洗滌后的玻璃表面不允許產(chǎn)生劃傷、破痕、水漬等缺陷。

  3. The glass cleaning machine needs to ensure that the surface and surroundings of the glass are cleaned thoroughly and the glass surface is dried. After washing, the glass surface is not allowed to have defects such as scratches, abrasions, water stains, etc.

  玻璃清洗機(jī)

  Glass cleaning machine

  其中昌盛機(jī)械提供的臥式玻璃清洗機(jī)是水平放置,提供的中空玻璃生產(chǎn)線是立式清洗機(jī)。

  The horizontal glass cleaning machine provided by Changsheng Machinery is horizontally placed, and the insulated glass production line provided is a vertical cleaning machine.

  丁基膠涂布機(jī)

  Butyl rubber coating machine

  4.丁基膠涂布機(jī)需要保證出膠均勻,不漏膠、不斷膠,能使擠出的丁基膠條均勻涂布在鋁間隔條上。

  4. The butyl rubber coating machine needs to ensure uniform dispensing, no leakage, and continuous coating, so that the extruded butyl rubber strip can be evenly coated on the aluminum spacer strip.

  5.鋁條切割設(shè)備  鋁條切割設(shè)備應(yīng)能保證鋁條切割后,切口平滑、無毛刺、不變形,當(dāng)然了,更多的是選擇手動折斷的方式,也有用到鋁條折彎機(jī)和分子篩灌裝機(jī)的。

  5. Aluminum strip cutting equipment should be able to ensure that the cut of the aluminum strip is smooth, burr free, and not deformed after cutting. Of course, manual breaking is more commonly used, and it is also useful for aluminum strip bending machines and molecular sieve filling machines.

  6.分子篩灌裝設(shè)備  分子篩在使用時必須相對密封。灌注分子篩的成框必須在45分鐘內(nèi)合片使用。分子篩灌裝設(shè)備應(yīng)能順利將分子篩灌入鋁條內(nèi)部,并能保證分子篩的密封要求;

  6. Molecular sieve filling equipment: Molecular sieves must be relatively sealed during use. The framing of the infused molecular sieve must be used within 45 minutes. The molecular sieve filling equipment should be able to smoothly pour the molecular sieve into the interior of the aluminum strip and ensure the sealing requirements of the molecular sieve;

  7.合片階段的設(shè)備

  7. Equipment during the lamination stage

  中空玻璃熱合機(jī)

  Hollow glass heat sealing machine

  選用昌盛機(jī)械提供的臥式玻璃清洗機(jī)的客戶,一般選用人工合片的方式進(jìn)行合片,人工壓合,也有選用玻璃冷壓機(jī)的。

  Customers who choose the horizontal glass cleaning machine provided by Changsheng Machinery generally use manual laminating and pressing methods, and some also use glass cold press machines.

  中空玻璃生產(chǎn)線

  Hollow glass production line

  選用昌盛機(jī)械提供的中空玻璃生產(chǎn)線,合片段在其上面,必須要滿足以下要求:

  When selecting the insulated glass production line provided by Changsheng Machinery and assembling segments on it, the following requirements must be met:

  (1)應(yīng)能保證丁基膠或其他形式的間隔條與玻璃均勻、緊密粘結(jié);

  (1) It should be able to ensure uniform and tight adhesion between butyl rubber or other forms of spacer strips and glass;

  (2)應(yīng)能將玻璃、間隔框(條)準(zhǔn)確定位;

  (2) Should be able to accurately locate glass and spacer frames (strips);

  (3)合片壓力應(yīng)均勻作用在玻璃板面上;

  (3) The laminating pressure should be evenly applied to the glass surface;

  8.二道密封膠打膠設(shè)備-雙組份打膠機(jī)

  8. Two layer sealant application equipment - two-component adhesive application machine

  雙組份打膠機(jī)需要保證按要求的混合比例穩(wěn)定可調(diào)、充分均勻混合,出膠應(yīng)均勻;膠槍易清洗、存放。需要注意的是:涂膠后的中空玻璃,應(yīng)逐片隔開靜置固化,固化后才能包裝、搬運(yùn)。

  The two-component glue machine needs to ensure stable and adjustable mixing ratios according to requirements, sufficient and uniform mixing, and even glue output; The glue gun is easy to clean and store. It should be noted that the insulated glass coated with glue should be separated piece by piece and allowed to solidify before being packaged and transported.

  另外,昌盛機(jī)械除了提供雙組份打膠機(jī)外,近幾年還推出了全自動封膠線,二道密封膠打膠全自動化,為您節(jié)約更多人力,打膠更均勻。

  In addition, Changsheng Machinery not only provides two-component gluing machines, but also has launched fully automatic sealing lines in recent years. The second layer of sealant gluing is fully automated, saving you more manpower and ensuring more uniform gluing.

  9.復(fù)合膠條熱壓設(shè)備 復(fù)合膠條熱壓設(shè)備應(yīng)能按要求進(jìn)行加熱,溫度、傳輸速度、壓合厚度可調(diào)。復(fù)合膠條中空玻璃熱壓后的封口必須緊密粘接,不得留有氣泡和氣道。

  9. Composite rubber strip hot pressing equipment should be able to heat according to requirements, with adjustable temperature, transmission speed, and pressing thickness. The sealing of composite rubber strip insulated glass after hot pressing must be tightly adhered without leaving any bubbles or air ducts.

  最后,檢驗(yàn)、包裝

  Finally, inspection and packaging

  產(chǎn)品質(zhì)量檢驗(yàn)項(xiàng)目:外觀、尺寸、厚度、膠深、露點(diǎn)。尺寸和膠深用鋼卷尺測量,厚度用精度為0.01mm的外徑千分尺或具有相同精度的儀器測量。露點(diǎn)用專用露點(diǎn)儀測量。所使用的檢測儀器應(yīng)符合標(biāo)準(zhǔn)要求,并經(jīng)過國家計(jì)量部門的計(jì)量檢定,檢驗(yàn)合格之后,進(jìn)行包裝。

  Product quality inspection items: appearance, size, thickness, adhesive depth, dew point. The size and adhesive depth are measured using a steel tape measure, and the thickness is measured using an outer diameter micrometer with an accuracy of 0.01mm or an instrument with the same accuracy. Dew point is measured using a dedicated dew point meter. The testing instruments used should meet the standard requirements and undergo metrological verification by the national metrology department. After passing the inspection, they should be packaged.

  以上就是中空玻璃生產(chǎn)工藝流程的全部過程。

  The above is the entire process of the production process of insulating glass.

  本文由  中空玻璃生產(chǎn)線  友情奉獻(xiàn).更多有關(guān)的知識請點(diǎn)擊  http://www.ttkjhz.net/   真誠的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識我們將會陸續(xù)向大家奉獻(xiàn).敬請期待.

  This article is a friendly contribution from the insulating glass production line For more related knowledge, please click http://www.ttkjhz.net/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.

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