以下是丁基膠涂布機(jī)常見故障及維修方法的綜合整理

　　The following is a comprehensive summary of common faults and maintenance methods of butyl rubber coating machines

　　一、出膠異常問題

　　1、 Abnormal glue dispensing issue

　　膠不粘鋁框或單邊不沾膠

　　Non stick aluminum frame or single-sided non stick adhesive

　　可能原因：膠頭/膠缸溫度不足、壓力設(shè)定不當(dāng)、兩膠頭間距過大或膠頭堵塞。

　　Possible reasons: Insufficient temperature of the rubber head/cylinder, improper pressure setting, excessive distance between the two rubber heads, or blockage of the rubber head.

　　解決方法：

　　resolvent:

　　檢查并調(diào)整溫度至丁基膠要求的范圍（通常需咨詢膠供應(yīng)商）；

　　Check and adjust the temperature to the range required for butyl rubber (usually consult the rubber supplier);

　　確認(rèn)壓力在8-18 MPa范圍內(nèi)；

　　Confirm that the pressure is within the range of 8-18 MPa;

　　調(diào)整兩膠頭間距至鋁條寬度+1mm；

　　Adjust the distance between the two adhesive heads to the width of the aluminum strip+1mm;

　　若上述正常，需拆卸膠頭用煤油浸泡清洗，清除雜質(zhì)堵塞。

　　If the above is normal, the rubber head needs to be disassembled and soaked in kerosene for cleaning to remove impurities and blockages.

　　出膠毛刺不光滑

　　The adhesive burrs are not smooth

　　新設(shè)備：檢查出膠孔是否粗糙，需打磨拋光；

　　New equipment: Check if the glue hole is rough and needs to be polished and polished;

　　舊設(shè)備：可能是溫度顯示不準(zhǔn)，逐步上調(diào)溫度至出膠正常。

　　Old equipment: It may be due to inaccurate temperature display. Gradually increase the temperature until the glue is released normally.

　　二、加熱系統(tǒng)故障

　　2、 Heating system malfunction

　　膠頭或膠缸不加熱

　　The rubber head or cylinder is not heated

　　可能原因：加熱棒/加熱盤損壞、溫控表故障。

　　Possible reasons: Damage to heating rod/heating plate, malfunction of temperature control meter.

　　解決方法：

　　resolvent:

　　用萬用表檢測加熱棒是否斷路，更換損壞部件；

　　Use a multimeter to check if the heating rod is open circuit and replace damaged parts;

　　檢查溫控表信號是否正常。

　　Check if the temperature control meter signal is normal.

　　三、液壓與密封問題

　　3、 Hydraulic and sealing issues

　　液壓系統(tǒng)漏油

　　Hydraulic system oil leakage

　　原因：高壓油管連接處的組合墊老化或損壞。

　　Reason: The combination pad at the connection of the high-pressure oil pipe is aging or damaged.

　　解決：立即更換密封組合墊，避免壓力損失。

　　Solution: Immediately replace the sealing combination gasket to avoid pressure loss.

　　膠頭漏膠

　　Leakage of adhesive head

　　原因：硅膠墊損壞（多因擠膠壓力過大）。

　　Reason: The silicone pad is damaged (mostly due to excessive squeezing pressure).

　　解決：更換硅膠墊，并調(diào)整壓力至合理范圍（避免超過18 MPa）。

　　Solution: Replace the silicone pad and adjust the pressure to a reasonable range (avoiding exceeding 18 MPa).

　　四、機(jī)械與電氣故障

　　4、 Mechanical and electrical faults

　　傳送皮帶跑偏

　　Conveyor belt deviation

　　調(diào)整方法：手動調(diào)節(jié)四個角的皮帶輪至居中位置。

　　Adjustment method: Manually adjust the pulleys at the four corners to the center position.

　　顯示屏不亮但設(shè)備運(yùn)行

　　The display screen is not lit but the device is running

　　可能原因：顯示屏損壞或供電線路故障。

　　Possible reasons: Damaged display screen or power supply line malfunction.

　　解決：檢查電源線連接或更換顯示屏。

　　Solution: Check the power cord connection or replace the display screen.

　　五、其他注意事項(xiàng)

　　5、 Other precautions

　　日常維護(hù)：每班次結(jié)束后清理膠嘴殘留膠體，防止堵塞；

　　Daily maintenance: Clean up residual glue from the nozzle after each shift to prevent blockage;

　　安全操作：作業(yè)時需戴防燙手套，避免接觸高溫部件（如膠嘴溫度可達(dá)150℃以上）；

　　Safe operation: Wear heat-resistant gloves during operation to avoid contact with high-temperature components (such as rubber nozzles that can reach temperatures above 150 ℃);

　　壓力維持問題：若氣液增壓泵無法保壓，需檢查閥門是否卡滯或間隙調(diào)整不當(dāng)。

　　Pressure maintenance issue: If the gas-liquid booster pump cannot maintain pressure, it is necessary to check whether the valve is stuck or the clearance adjustment is improper.

　　本文由 立式丁基膠涂布機(jī)  友情奉獻(xiàn).更多有關(guān)的知識請點(diǎn)擊  http://www.ttkjhz.net/   真誠的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識我們將會陸續(xù)向大家奉獻(xiàn).敬請期待.

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